PPAP Fillable Forms
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PPAP forms:
Design Matrix
Part Submission Warrant
Part Submission Warrant - North American Truck Industry
Appearance Approval Report
Bulk Material Interim Approval
Bulk Materials Requirements Checklist
Engineering Source Approval for Functional Performance
Failure Mode and Effect Analysis
Interim Recovery Worksheet
Dimensional Results
Material Test Results
Performance Test Results
Supplier Checklist / Approval for Managing Change
Supplier Request for Engineering Approval
Plus the APQP forms:
Control Plan
Control Plan Special Special Characteristics
Team Feasibility Commitment
Product Quality Planning Summary and Sign-off
These forms meets all the requirements of the Automotive Industry
Action Group (AIAG) and its Production Part Approval Process (PPAP)
standard.
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PPAP Forms Only - $50
PPAP-StatsXPress Software Includes All Forms - $195 
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PPAP StatsXPress Software
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Simplicity by Design
The PPAP-StatsXPress Software is
extremely simple to use.
Just collect the data, enter in an Excel
or ASCII file, and the software does the rest. It does a complete
analysis of your data and produces a one-page statistical analysis
report on the screen, which you can print. No more navigating
through endless features and wasting time and efforts.
This software meets all the requirements of the Automotive Industry
Action Group (AIAG) and its Production Part Approval Process (PPAP)
standard. |
Benefits PPAP-StatsXPress
This software meets all requirements of the Production Part
Approval Process (PPAP) standard.
The most complete statistical analysis on one page.
Fastest statistical analysis available on the market.
Simple to operate, and produces an analysis in seconds.
Saves time and efforts - No more navigating through endless features.
Produces a PPAP-StatsReport ready to be added to your PPAP Submission.
Meets the ISO/TS 16949 Quality System Standard.
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Features PPAP-StatsXPress
Computes All Descriptive Statistics
Determines Normality
Determines Process Capability
Determines Process Performance
Determines Process Stability
Determines Process Predictability
Displays Histogram
Displays Spec Limits and Capability
Displays Control Charts (Average, Range and Individuals)
Determines if Control Charts are Under Statistical Control
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© Copyright, 2011, Advanced Systems Consultants. All rights reserved.
Scottsdale, Arizona 85252-1176
Production Part Approval Process (PPAP) Related Links for More
Information:
What is PPAP?
PPAP (Production Part Approval Process) is used in the Automotive
Industry supply chain to establish confidence in component suppliers
and their production processes.
The PPAP package is a series of documents which are formally approved
by the supplier and customer.
The form that summarizes this package is called a PSW (Part
Submission Warrant), and it must contain a statistical analysis of
the part data, which is done by PPAP-StatsXPress.
The PPAP package is closely related to the Advanced Product Quality
Planning Process (APQP) used during the design and development of new
vehicles to reduce the risk of unexpected failure.
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Nineteen (19) Elements of a PPAP Package and PPAP Forms:
- Design Records- A part drawing, specifications, geometric dimensioning & tolerancing sheets.
- Authorized Engineering Change Documents- All detailed description of the Engineering Change documents.
- Engineering Approval - Provide evidence of customer engineering approval.
- DFMEA- Design Failure Mode and Effect Analysis (DFMEA). (Acrobat PDF format).
- Process Flow Diagram - A Process Flow Diagram showing all steps and sequence in the fabrication process.
- PFMEA- Process Failure Mode and Effect Analyis (PFMEA). (Acrobat PDF format).
- Dimensional Results- A list of drawing dimension, product characteristics and specification limits. (PPAP-Dimensional Results Form.PDF).
- Records of Material / Performance Tests- A summary of material and tests performed on the part. (Acrobat PDF format).
- Initial Process Studies- Perform an initial process capability or performance study, to make sure process is capable, stable, under statistical control and meets requirements. (Software: PPAP StatsXPress).
- Measurement System Analysis Studies (MSA)- A Gauge Repeatability and Reproducibility study for critical or high impact characteristics.
- Qualified Laboratory Documentation- Copy of all laboratory certifications (scope and documentation comply with QS-9000).
- Control Plan - A Control Plan to monitor and control all key processes. (Acrobat PDF format).
- Part Submission Warrant (PSW)- Form that summarizes the whole PPAP package. (Acrobat PDF format).
- Appearance Approval Report- An AAR (Appearance Approval Report) is an inspection for components affecting appearance. (Acrobat PDF format).
- Bulk Material Requirements- Additional requirements for bulk materials.
- Sample Production Parts- A sample from the same lot of initial production run.
- Master Sample- Retain a master sample signed off by customer and supplier.
- Checking Aids- Special tools and part's checking aid meet dimensional requirements.
- Customer-Specific Requirements- Specific customer requirements to be included on the PPAP package.
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